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Implant intelligence into every cell of the enterprise

2021-10-24

News from this newspaper (reporter Zhang Tian) In the production workshop of Lianshi (Kunshan) Chemical Materials Co., Ltd. located in Qiandeng Town, the production equipment is busy running, and the feeding, purification and filling are all completed automatically. It is enough to conduct inspections every hour, which subverts people's impression of traditional chemical plants. "At present, the company has basically achieved unmanned production." said Sun Jiandong, director and deputy general manager of Lianshi (Kunshan) Chemical Materials Co., Ltd.


Lianshi Chemical was established in 2017. At present, the company has mastered core technologies such as filtration, purification, inspection, and process from industrial chemicals to high-purity electronic chemicals. It is one of the few electronic chemicals with independent purification intellectual property rights in China. Material production suppliers, the main customers are located in 8-12 inch integrated circuit board manufacturers. In the past three years, Lianshi Chemical has developed rapidly. From January to September this year, the cumulative sales of the company has exceeded that of last year, and the product market share is among the best. As a rising star, Lianshi Chemical started with high standards. As early as the construction of the enterprise, informatization and intelligence were incorporated into the overall planning and construction plan, becoming the innate genes for the growth of the enterprise. Today, "intelligence" is implanted in every cell of enterprise operation.


In the central control room of Lianshi Chemical, a large screen with multiple different areas displays material storage, production workshop images and various important production data in real time. Solve it.” According to the staff, the central control room, which the company invested a lot of money to build, is equivalent to the brain of the company. It starts with production, management and early warning, and is in charge of all aspects of the company. The central control room integrates the management of production automation control, safety instrument control, monitoring, fire protection, factory affairs and other systems, and sets up an information management system platform to improve the company's intrinsic safety level, and strive to achieve all kinds of hidden risks that are preventable and controllable.


A set of intelligent equipment and facilities directly promote the lean production method. "The technical requirements for wet electronic chemicals in the semiconductor field are extremely demanding. The purity of the main components is required to be greater than 99.99%, and the product specifications reach G4 and G5 levels. It is the chemical reagent with the highest requirements for particle control and impurity content." Sun Jiandong introduced, through intelligent The construction of the factory realizes the automatic control of the whole production process from the incoming of raw materials to the outgoing products, and truly realizes the real-time and efficient control of the technological process, parameter setting, exception handling, etc. , Safety and environmental protection are stable and controllable.


Through the application of intelligent and digital technology, Lianshi Chemical has opened up all aspects of production and management, formed a production system that integrates virtual and real, and realized intelligent manufacturing to ensure safety and improve quality. Sun Jiandong said that at present, the company is fully building the second phase of the project. At the same time, Kunshan Lianshi Chemical will be used as the headquarters to build production bases in Dexing, Jingzhou and other places, and further rely on intelligent and digital technology to enhance the core competitiveness of the enterprise.